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Extractive Continuous Emission Monitoring System (Cool - Dry)

Coolers, Sample Conditioners & Flow Control Drawers
  • BCC:
    1. Suitable for removing water from corrosive gas by cooling method. High dewatering rate, even near the condition of saturated vapour
      Operating range: 0-12 m
      Ambient temperature +2 oC - +50 oC
      Power supply 220 +/- 22 VAC 50 +/- 5 Hz
      Cooling power 380 +/- 28.5 W
      Power consumption 150 W
      Refrigerant R134a
      Protection class IP22
      Installing mode wall mounting housing or installing in a cabinet
      Temperature controlling mode temperature controller
      Cooling temperature 3 oC (adjustable)
      Setting temperature 8 oC (self-setting)
      Temperature deviation 1 oC (self-setting)
      • Advanced dewatering technology, excellent dewatering performance.
      • Large exchange area of dewaterer, large dewatering amount, stable dewatering effect, low dew point
      • Unique system of protective gas to ensure clean surface probe.
      • Large volume of treated gas.
      • Automatic regulation and constant temperature cooling
      • Easy maintenance and operation
      KRS-5000 Gas Cooler
  • Baldwin:
    1. Standard Capacity: Precooler
      Heat Exchangers: 1 x 10 in. Passive
      4C-610: Classic Model 610 Precooler
    2. Standard Capacity: 0-2 LPM 0-4 SCFH
      Heat Exchangers: 1 x 5 in. Active
      4C-M115: Classic Model M115
    3. 2-4 LPM (4.3-8.6 SCFH); Single channel system, with 2 x 5" stainless steel heat exchangers connected in series only: 1 passive (cooled to ambient), 1 active (cooled to 4°C) heat exchanger; with single-channel LCD temperature display; and single-channel water slip and temperature alarm relay.
      Standard Capacity: 2-4 LPM 4-9 SCFH
      Heat Exchangers: 1 x 5 in. Passive; 1 x 5 in. Active
      4C-M325: Classic Model M325
    4. 3-5 LPM (6.5-10.8 SCFH); Dual channel system with 2 x 5" stainless steel heat exchangers connected in series or parallel: 2 active (cooled to 4°C)Heat Exchangers; dual-channel LCD temperature display; and dual-channel water slip and temperature alarm relay.
      Standard Capacity: 3-5 LPM 7-11 SCFH
      Heat Exchangers: 2 x 5 in. Active
      4C-M425: Classic Model M425
    5. 3-8 LPM (6.4-17 SCFH); Single channel system with 2 x 10" stainless steel heat exchangers connected in series only, 1 passive (cooled to ambient), 1 active (cooled to 4°C) heat exchanger; Single-channel LCD temperature display; single-channel relay.
      Standard Capacity: 3-8 LPM 6-17 SCFH
      Heat Exchangers: 1 x 10 in. Passive; 1 x 10 in. Active
      4C-5210: Classic Model 5210
    6. 4-10 LPM (8.5-21.2 SCFH); Dual channel system; with 2 x 10" stainless steel heat exchangers connected in series or parallel; 2 active (cooled to 4°C) heat exchangers; Dual-channel LCD temperature display; dual-channel relay.
      Standard Capacity: 4-10 LPM 9-21 SCFH
      Heat Exchangers: 2 x 10 in. Active
      4C-8210: Classic Model 8210
    7. 10-20 LPM (21.2-42.4 SCFH). Dual-Stream System (2 single channels in parallel); 4 x 10" Heat Exchangers connected in parallel series (passive/active, passive/active); 2 Passive (cooled to ambient), 2 Active (cooled to 4°C) Heat Exchangers; dual LCD temperature display, water slip relay. Our Model 20410 is a popular and cost effective choice for dual-stream applications (e.g., before and after an SCR).
      Standard Capacity: 10-20 LPM 21-42 SCFH
      Heat Exchangers: 2 x 10 in. Passive; 2 x 10 in. Active
      4C-20410: Classic Model 20410
    8. eCOOL 5000 Series, Digital Model e5300, Single stream system; 2 x 5" heat exchangers connected in series(1 passive/1 active), 1-3 lpm, w/temperature display;water slip/temp. alarm relay.(no ethernet board, no accessory board,no isolated output board.).
      Standard Capacity: 0-3 LPM 0-6 SCFH
      Heat Exchangers: 1 x 5 in. Passive; 1 x 5 in. Active
      44E-5300: eCOOL Model 5300 Digital
    9. eCOOL 5000 Series, Model e5400 Digital Thermo-Electric Cooler, with 2 active 5" heat exchangers, w/temperature display;water slip/temp.alarm, 4-7 lpm. (no ethernet board, no accessory board,no isolated output board.).
      Standard Capacity: 3-4 LPM 6-8 SCFH
      Heat Exchangers: 2 x 5 in. Active
      4E-5400: eCOOL Model 5400 Digital
    10. eCOOL 5000 Series, Model e5500 Digital Thermo-Electric Cooler, Single channel system; 2 x 10" heat exchangers connected in series only(1 passive, 1 active), 4-7 lpm (8-15 scfh). Single-channel w/temperature display;water slip/temp. alarm relay. 115V
      Standard Capacity: 4-7 LPM 8-15 SCFH
      Heat Exchangers: 1 x 10 in. Passive; 1 x 10 in. Active
      4E-5500: eCOOL Model 5500 Digital
    11. eCOOL 5000 Series, Digital Model e5500XP Thermo Electric Cooler, 110VAC. Class I Div 2, Groups A,B,C & D; Single stream system; 2 x 10" heat exchangers connected in series (1 passive/1 active), 4-7 lpm, w/temperature display; water slip/temp. alarm relay. (no ethernet board, no accessory board, no isolated output board.).
      Standard Capacity: 4-7 LPM 8-15 SCFH
      Heat Exchangers: 1 x 10 in. Passive; 1 x 10 in. Active
      4E-5500XP: eCOOL Model 5500 XP Digital Class I Div 2
    12. eCOOL 5000 Series, Digital Model 5800 Dual Channel (Active/Active), 115VAC, with 2 active 10" heat exchangers,w/temperature display; water slip/temp. alarm relay. 7-10 lpm.(No ethernet board, no accessory output controller, no isolated output.)115V.
      Standard Capacity: 7-10 LPM 15-21 SCFH
      Heat Exchangers 2 x 10 in. Active
      4E-5800: eCOOL Model 5800 Digital
    13. eCOOL 5000 Series, Digital Model e5800XP Thermo Electric Cooler, 110VAC. Class I Div 2,Groups A,B,C & D; Dual stream system; 2 x 10" active heat exchangers connected in series or parallel, 7-10 lpm,w/temperature display; water slip/temp. alarm relay. (no ethernet board, no accessory board, no isolated output board.).
      Standard Capacity: 7-10 LPM 15-21 SCFH
      Heat Exchangers: 2 x 10 in. Active
      44E-5800XP: eCOOL Model 5800XP Digital Class I Div 2
    14. eCOOL 5000 Series, Digital Model 5900, 115VAC. Includes: 4x 10" heat exchangers (Passive/Active, Passive/Active), single- or dual-stream config w/temperature display; water slip/temp. alarm relay. 10-20 lpm. (no ethernet board, no accessory board, no isolated output board).
      Standard Capacity: 10-20 LPM 21-42 SCFH
      Heat Exchangers: 2 x 10 in. Passive; 2 x 10 in. Active
      4E-5900: eCOOL Model 5900 Digital
    15. eCOOL 5000 Series, Digital Model e5900XP Thermo-Electric Cooler, 110VAC. Class I Div 2, Groups A,B,C & D; Single or Dual stream system; 4 x 10" heat exchangers (Passive/Active, Passive/Active), 10-20 lpm, dual display & relay. (no ethernet board, no accessory board, no isolated output board).
      Standard Capacity: 10-20 LPM 21-42 SCFH
      Heat Exchangers: 2 x 10 in. Passive; 2 x 10 in. Active
      4E-5900XP: eCOOL Model 5900 Digital Class I Div 2
    16. Thermo-electric cooler specifically designed for removal of SO3; alternating channels (pre-programmed); with 2 x 5" Durinert (inert coated stainless steel) heat exchangers connected in series (passive / active), and 2 x 5" packed Kynar heat exchangers (active / active)that alternate freezing/thawing process; 3 LCD displays w/ associated LED indicators; and one 3-way solenoid valve.
      Standard Sample Gas Flow Rate: 5 LPM 10.6 SCFH
      Inlet Dew Point at Rated Flow: 173°F @ 43% H2O, 5 lpm 78°C
      Maximum Cooling Rate: 450 BTU/Hr 475 kJ/Hr
      4C-545DK: Model 545 SO3 Aerosol Removal Thermo-Electric Cooler
    17. Thermo-electric cooler designed specifically for removal of SO3. Includes four 10" heat exchangers with alternating channels (pre-programmed): 2 x 10" Durinert® (inert coated stainless steel) heat exchangers connected in series (passive / active), 2 x 10" packed Kynar heat exchangers (active / active); 3 LCD displays w/ associated LED indicators; 1 3-way solenoid valve.
      Standard Sample Gas Flow Rate: 10 LPM 21 SCFH
      Inlet Dew Point at Rated Flow: 173°F @ 43% H2O, 10 lpm 78°C
      Maximum Cooling Rate: 898 BTU/Hr 952 kJ/Hr
      4C-10410DK: Model 10410 SO3 Aerosol Removal Thermo-Electric Cooler
    18. The Mini is a complete sample conditioning system which includes a Baldwin eCOOL Digital Thermo-Electric Cooler with 2 x 5" heat exchangers capable of handling a gas sample up to 4 LPM, a mini sample pump, mini peristaltic drain pump, an LCD temperature display, flowmeter w/ protected needle valve, and inlet/outlet quick disconnects mounted on the front of the unit for easy access. The Mini has a carrying handle for easy portability and a removable cover providing complete access for maintenance. A water slip sensor, which can be mounted externally, is optional. The Mini weighs only 27 lbs, less than half of most existing portable sample conditioning systems
      4S-MP5400: Model MP5400 Digital Mini Portable Sample Conditioning System
    19. Model M5210 Thermo-Electric Cooler with 2 x 10" stainless steel heat exchangers (single-channel: passive/active), Single head sample pump, Dual head peristaltic drain pump, 1 in-line sample filter with 2-micron ceramic element, glass filter bowl & holder, 1 water slip sensor, 1 sample flowmeter.
      Standard Sample Gas Flow Rate: 4-6 LPM 8.6-12.6 SCFH
      4S-M5210A2G: Model M5210A Portable Sample Conditioning System
    20. Model M5210B Electronic Water Condenser with 2 x 10" stainless steel heat exchangers (single-channel: passive/active, Dual head sample pump, Dual head peristaltic drain pump, 1 in-line sample filter with 2-micron ceramic element, glass filter bowl & holder, 1 water slip sensor, 1 sample flowmeter.
      Standard Sample Gas Flow Rate: 4-6 LPM 8.6-12.6 SCFH
      4S-M5210B2G: Model M5210B Portable Sample Conditioning System
    21. Model M8210 Thermo-Electric Cooler with 2 x 10" active stainless steel heat exchangers, Dual head sample pump, Dual head peristaltic drain pump, 1 in-line sample with 2-micron ceramic filter element, glass filter bowl & holder, 1 water slip sensor; 1 sample flowmeter.
      Standard Sample Gas Flow Rate: 6-8 LPM 12.6-16.8 SCFH
      4S-M8210B2G: Model M8210B Portable Sample Conditioning System
    22. Model M20410 Thermo-Electric Cooler with 2 x 10" active and 2 x 10" passive stainless steel heat exchangers, dual head sample pump, 2 x dual head peristaltic drain pump, 1 in-line sample with 2-micron ceramic filter element, glass filter bowl & holder, 1 water slip sensor, 1 sample flowmeter.
      Standard Sample Gas Flow Rate: 8-15 LPM 16.8-33.0 SCFH
      4S-M20410B: Model M20410B Portable Sample Conditioning System
    23. Single-channel gas conditioning system for use with 1-heat exchanger Thermo-Electric Coolers, single-channel relay capability. Includes: 1 water slip sensor, 1 single-head sample pump, 1 single-head peristaltic drain pump, 1 filter assembly with 2-micron ceramic element, 1 sample flowmeter. Can be mounted on flat plate or "U" bracket
      4S-9 C: Model C Wall/Rack Mount Sample Conditioning System
    24. Single-channel gas conditioning system for use with 2 heat exchanger (passive/active) Thermo-Electric Coolers with single-channel relay capability. Includes: 1 water slip sensor, 1 dual-head peristaltic drain pump, 1 single-head sample pump, 1 filter assembly with 2-micron ceramic element, glass filter bowl & holder, 1 sample flowmeter. Can be mounted on either flat plate or "U" bracket
      4S-9 C1: Model C1 Wall/Rack Mount Sample Conditioning System
    25. Gas Conditioning System used with dual-channel Thermo-Electric Coolers with 2 active heat exchangers, dual-relay capability (e.g., 425, M425, 8210, 20410). System includes: 1 water slip sensor, 1 dual-head sample pump, 1 dual-head peristaltic drain pump, 1 filter assembly with 2-micron ceramic element, glass filter bowl & holder, 1 sample flowmeter. All mounted on flat plate or "U" bracket
      4S-9 CD: Model CD Wall/Rack Mount Sample Conditioning System
    26. Gas Conditioning System 9 CD2 is used with dual-stream Thermo-Electric Coolers (e.g., 20410) where both streams are to be conditioned simultaneously. Includes 1 dual-head sample pump, 1 dual-head peristaltic drain pump, 2 water slip sensors, 2 filter assemblies with 2-micron ceramic elements, glass filter bowls and holders, 2 sample flowmeters. All components mounted with cooler of choice on either a large flat plate (9ECD2) or large "U" bracket (9BCD2) for 19" rack mounting
      4S-9 CD2: Model CD2 Wall/Rack Mount Sample Conditioning System
    27. Designed for use with SO3 Aerosol Removal Thermo-Electric Coolers (e.g, Model 545, 10410). Includes: 1 triple-head peristaltic drain pump, 1 filter assembly with 2-micron ceramic element, glass filter bowl & holder, 1 sample flowmeter. Can be mounted on large flat plate or "U" bracket.
      Dual head sample pump
      Triple head peristaltic drain pump
      1 in-line sample 2-micron ceramic filter elements w/ glass filter bowls & holders
      4S-9-5: Model -5 Wall/Rack Mount Sample Conditioning System
    28. Baldwin's Computer Control Series features our Model 2300 Flow Control Drawer. The standard configuration for Model 2300 includes four gas channels and four calibration gases. Flowmeters provide visual indication and control of stack calibration gas flow, total sample flow, and individual analyzer flow. Model 2300 is operated remotely from a computer through a serial port (RS232) connection allowing easy control of sample and calibration gases.
      Model 2300 is specially designed to work with Parametric Systems' RM-Plus data logging and reporting software package. RM-Plus is an integrated package designed to allow manual or full automatic performance of the six current EPA instrumental reference methods. Data is collected and output to a Microsoft® Excel® spreadsheet. RM-Plus contains over 45 spreadsheets including reports for RATA, Q/A, emissions calculations, and source compliance. Over 110 pages of reports are available to satisfy all current standards including lbs/mmBtu, lbs/hr, pollutant corrected to theoretical oxygen concentrations, and volumetric concentrations
      Model 2300 Flow Control Drawer
    29. Baldwin's Manual/PLC Control Series features our Model 3300 Flow Control Drawer. With the Model 3300, you may choose whether to control sample gases, cal gases, and stack probe blowback, manually or by PLC. The standard Model 3300 is configured for two gas channels, and two calibration gases (zero and span). Manual control switches are provided for selection of system or direct calibration. Four flowmeters are included for visual indication & control of stack calibration gas flow, individual analyzer flow, and bypass.
      Model 3300 has a provision for system bias checks. System integrity is verified by comparing the calibration gas flow to the stack filter head and through the entire sample system to the calibration gas introduced directly to the continuous gas analyzer common sample manifold. This check indicates problems such as system leakage and gas component loss. An optional sensitive flow switch on the cal gas vent monitors for calibration gas solenoid leaks.
      Model 3300 Flow Control Drawer
  • Environnement S.A:
    A continuous sample of gas in the stack is extracted by a dilution probe by means of a critical orifice and pneumatic ejector mounted inside the probe.br> Very low sampling rate, avoiding any clogging problem, and immediate dilution at the sampling point.
    Connection (up to 150m) by an uncomplicated unheated line.
    Zeroing and calibration carried out at stack temperature and flow conditions, checking simultaneously all elements of the system.
    Multiprobes : from 1 to 4 probes connected to a single set of analyzers
    Probe flue gas temperature standard : 400°C with quartz orifice : 600°C
    Materials : special INCONEL, SS316 ; pyrex orifice, quartz orifice.
    Probe length : standard 2 feet or longer upon option.
    Dilution rate : 15/1 to 350/1 according to the critical orifice (sample flow rate from 20 ml/mn to 500 ml/mn)
    Dilution probe
  • Land Instruments International:
    The ChillerProbe™ combines a high performance heated filter unit, with an advanced sample cooler to clean and dry the flue gas right at the sampling point. The main benefit being that only dry sample gas is transported to the analyzer. In addition, the probe is fitted with a heated blow-back system which purges the pre-filter and probe tube with hot compressed air at pre-determined intervals. This action ensures that the sampling system is kept clear, even with wet, dusty process conditions. The probe is fitted with an internal digital data bus link, which enables remote setup, configuration and output of key operating parameters.
    Large area heated ceramic filter
    2-stage sample cooler and dryer system
    Heated blow-back to maintain clean probe and filter
    Remote digital control from analyzer
    Sample Conditioning:
    Particle filter: Heated unit with replaceable element
    180 °C / 356 °F suitable for most applications
    280 °C / 536 °F for applications where ammonia is present in the flue gas
    Filter element: 1.0ìm ceramic
    Sample cooler: 2-stage cooler system (incorporating Peltier unit) with automatic condensate removal
    Blow-back:
    Method: Heated, filtered, compressed air
    Trigger: Internal timer; External trigger (via digital link); Manual (push button); +24 V external drive
    Temperature: 150 °C / 300 °F
    Timer interval: 15 minutes to 24 hours user selectable Duration: 3 secs.
    Control System:
    Communications: Remote control via RS 485 digital link
    Automatic controls: Filter temperature; Cooler temperature; Condensate removal; Blow-back timing; Blow-back air temperature
    Manual controls: Blow-back trigger
    Status LEDs: Power; Blow-back; System OK; Communications
    ChillerProbe™
  • Signal Group:
    The Model 1813 gas sampling probe is designed for sampling gaseous emissions from combustion processes where process tempreratures are in the range of 80-4500C.
    Principle of operation
    The model 1813 is a flange mounted unit incorporating an insertion tube with sintered filter, and a blowback housing assembly.
    Gas sample is extracted by the analyser system through the sintered filter insertion tube and blowback valve, to a heated sample line for transport to the analyser system.
    The insertion tube is a concentric double skin arrangement, with insulation between the two concentric tubes to prevent sample temperature falling as gas is extracted. The in-situ stainless steel sintered filter prevents large particles being extracted from the duct or flue, eliminating particle blockage of the system. The blowback oven incorporates a pneumatically actuated heated blowback valve operated by a pilot solenoid valve. An air supply pressure regulator provides regulated, preheated blowback air into the blowback valve. Periodically, the pilot solenoid valve is switched by a signal from the analyser system, to actuate the pneumatic blowback valve. This temporarily stops sampling, allowing a blast of air to backpurge the insertion tube and sinter, clearing any accumulated particulate matter. The blowback sequence normally consists of 5 pulses, at 6 second intervals between pulses.
    The frequency of such blowback will depend on the process conditions and is determined and set on comissioning. The control signal for blowback is a 24V DC drive from the analyser/ system controller. The oven includes a low temperature thermostat, to provide a system interlock on loss of temperature or power failure.
    All wetted parts in the probe are stainless steel (316) except the blowback valve diaphragm assembly which is high temperature viton. The probe is run at a minimum temperature of 1800C to avoid corrosive condensation.
    The insertion tube length can be varied to suit different duct sizes, and the sinter length is matched to insertion length. Heat tracing of the insertion tube is available optionally where low temperatures may give a risk of condensation.
    Probe insertion length 0.5, 1.0, 1.5, 2.0, 2.5m
    Gas Sampling Probe, Model 1813
  • Thermo Electron Corporation:
    The Model 82i is microprocessor-driven and connected by an umbilical to the stack probe and mercury converter. The controller automates probe calibration and dynamic spiking, and confirms autodilution. In addition, it monitors probe temperature, measures flow rates and pressure in the sampling loop, and enables automated filter blowback.
    Microprocessor driven for added automation.
    Automates probe calibration.
    Enables automated stinger and filter blowback.
    Provides power to the probe eliminating the need for power at the stack.
    Monitor and regulates pressure using electronic transducers and regulators.
    Operating Temperature: 5° - 40°C
    Air Requirements: 10 lpm zero air; 4 CFM dry air
    Model 82i Mercury Probe Controller
  • Tyco Environmental Systems:
    The sample probe conditions the flue gas, providing a clean, dry and cooled sample gas direct to the analyser.
    The sample gas passes through the particle filters.
    The HPSS4200 is suitable for flue gas temperatures up to 1700 deg C (3100 deg F) and is enclosed in a stainless steel IP65/NEMA 4 enclosure.
    The probe has a range of pre-filters and heated filters suitable for high dust loadings. Continuous sampling, heated filter temperature control and continous condensate monitoring and removal complement these options.
    HPSS4200, High Performance Sampling System

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