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Extractive Continuous Emission Monitoring System (Cool - Dry)

Probes
  • BCC:
    1. Applicable to continuous extractive sampling system. collection.It include with anticorrosive and high temperature resistant probe,convenience disassembly and easy operation,auto gas purge system together.
      The gas sample pipe equipped with heater which could avoid the sample gas condensation and adopt 5 mcm ceramic filter, timing back flushing to keep the analyser long time operating status without blocking. The gas sample pipe made of 316L steel which could bear 300 oC, and even higher temperature.
      Heat Method for Gas Probe: Heat by Ceramic Piece
      Heat Temperature: 120 oC (Available to set)
      Temperature Control: Temperature Controller
      Power Supply: 220 +/- 33 VAC
      Rating Power: 50 +/- 7.5Hz
      Max Power: < 450 W
      Filter: Ceramic
      Inner Material of Filter: 316
      Seal Material: FPM
      Max Temperature of Sample Gas: 300oC (Request by customer)
      • Equipped double sides gas purge device which could extend the maintenance cycle and service life.
      • Adopting 5 mcm filter precision ceramic to filter particles.
      • Anticorrosive and high temperature resistant probe made of 316L which could be used in various industries.
      • Convenience disassembly and easy operation.
      • Replacing filter element does not need any tools.
      • Defend grade is IP65, appropriate for outdoor installation.
      GSP-3000 Gas Sample Probe
  • Baldwin:
    1. UL® Classified Class I Division 1 Enclosure
      Baldwin's new Class 1 Division 1 Heated Filter Probe features a UL® classified aluminum enclosure.
      Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. The Model 33XP features a standard 10 micron sintered stainless steel filter element, a self regulated heater jacket, an integral calibration gas port on both sides of the filter element, and a UL® Classified Class 1, Division 1 enclosure.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket External regulated
      O-rings Silicone (70 durometer), Viton
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Material Specifications:
      Enclosure Material UL® Classified Class 1, Division 1 Aluminum
      Heater Type Silicone rubber blanket with snap enclosures
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic 5,10,20 micron SS sintered SS 2 micron SS screen mesh
      4P-33XP: Model 33XP Heated Filter Probe, Class 1 Division 1
    2. L® Classified Class I Division 1 Enclosure
      Baldwin's new Class 1 Division 1 Heated Filter Probe features a UL® classified aluminum enclosure.
      Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. The Model 34XP features an internal solenoid valve and externally mounted blowback canister, a standard 10 micron sintered stainless steel filter element, a self regulated heater jacket, an integral calibration gas port on both sides of the filter element, and a UL® Classified Class 1, Division 1 enclosure.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket External regulated
      O-rings Silicone (70 durometer), Viton
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 100 psig max pressure
      Material Specifications:
      Enclosure Material UL® Classified Class 1, Division 1 Aluminum
      Heater Type Silicone rubber blanket with snap enclosures
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS 2 micron SS screen mesh
      4P-34XP: Model 34XP Heated Filter Probe, Class 1 Division 1
    3. Rated for Class I Division 2 Applications
      Z-purge system for Class I, Division 2 Group B,C,D applications.
      Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. The Model 34C-Z features a blowback system for filter cleaning, a standard 10 micron sintered stainless steel filter element, an external regulated heater jacket, an integral calibration port, and a NEMA 4 steel enclosure with z-purge.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral
      Heater Jacket External regulated
      O-rings Silicone (70 durometer), Viton
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 90 psig max pressure
      Material Specifications:
      Enclosure Material NEMA 4 steel
      Heater Type Silicone rubber blanket with snap enclosures
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS
      2 micron SS screen mesh
      4P-34C-Z: Model 34C-Z Heated Filter Probe, Class I Division 2
    4. Rated for Class I Division 2 Applications
      Z-purge system for Class I, Division 2 Group B,C,D applications.
      Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. The Model 34C-R-Z features a blowback system for filter cleaning, a standard 10 micron sintered stainless steel filter element, an self regulated heater jacket, an integral calibration port, and a NEMA 4 steel enclosure with z-purge.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral
      Heater Jacket Self regulated
      Thermocouple Type K
      O-rings Silicone (70 durometer), Viton
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 90 psig max pressure
      Material Specifications:
      Enclosure Material NEMA 4 steel
      Heater Type Silicone rubber blanket with snap enclosures
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS
      2 micron SS screen mesh
      4P-34C-R-Z: Model 34C-R-Z Heated Filter Probe, Class I Division 2
    5. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 31 features a standard 10 micron sintered stainless steel filter element, a self regulated heater jacket, and an aluminum canister enclosure.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Heater Jacket Self regulated
      Thermocouple Type K
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 durometer
      Gaskets Graphoil
      Operating Specifications:
      Probe Operating Temperature 375°F (190°C)
      Material Specifications:
      Enclosure Material Aluminum
      Heater Type Silicone rubber blanket with snap enclosures
      Over Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS
      2 micron SS screen mesh
      4P-31: Model 31 Heated Filter Probe
    6. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 32C features the new Sure-LockTM filter holder assembly, a standard 10 micron sintered stainless steel filter element, an externally-regulated heater jacket, an integral calibration gas port on both sides of the filter element, a NEMA 4 enclosure, and an 18-inch s.s. probe stinger.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket External regulated
      Thermocouple Type K
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 durometer
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Material Specifications:
      Enclosure Material NEMA 4
      Heater Type Silicone rubber blanket with snap enclosures
      Oven Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS 2 micron SS screen mesh
      4P-32C: Model 32C Heated Filter Probe
    7. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 33C features the new Sure-LockTM filter holder assembly, a standard 10 micron sintered stainless steel filter element, a self-regulated heater jacket, an integral calibration gas port on both sides of the filter element, a NEMA 4 enclosure and an 18-inch s.s. probe stinger (inlet).
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket Self-regulated
      Thermocouple Type K
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 durometer
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Material Specifications:
      Enclosure Material NEMA 4
      Heater Type Silicone rubber blanket with snap enclosures
      Oven Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      Filter Element Types 2 micron ceramic
      5,10,20 micron SS sintered SS 2 micron SS screen mesh
      4P-33C: Model 33C Heated Filter Probe
    8. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 34C features the new Sure-LockTM filter holder assembly, a standard 10 micron sintered stainless steel filter element, an externally-regulated heater jacket, an integral calibration gas port on both sides of the filter element, a NEMA 4 enclosure, a single direct blowback system to clean the filter element and an 18-inch s.s. probe stinger (inlet).
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket External regulated
      Thermocouple Type K
      Blowback Single direct; 2-way solenoid blowback/calibration valve
      Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 duromete
      r Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Blowback Duration 5 sec standard (30 sec maximum)
      Blowback Frequency Every 24 hours standard (range 10 minutes to 99 hours)
      Blowback Valve 110VAC std (220VAC, 12 or 24 VDC optional), 100 psig max pressure
      Blowback Flowrate 14 scfh
      Instrument Air for Blowback Min 50 psig, Max 90 psig
      Material Specifications:
      Enclosure Material NEMA 4
      Heater Type Silicone rubber blanket with snap enclosures
      Oven Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      4P-34C: Model 34C Heated Filter Probe (w/ Blowback)
    9. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 35C features the new Sure-LockTM filter holder assembly, a standard 10 micron sintered stainless steel filter element, a circuit-board-regulated heater jacket, an integral calibration gas port on both sides of the filter element, a NEMA 4 enclosure, a circuit board controlled blowback system to clean the filter element, and an 18-inch s.s. probe stinger (inlet).
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket Circuit board regulated
      Thermocouple Type K
      Blowback Single direct; 2-way solenoid blowback/calibration valve
      Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 durometer
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Input Voltage 110 (220 optional) VAC, 50/60 Hz
      Blowback Duration 5 sec standard (30 sec maximum)
      Blowback Frequency Every 24 hours standard (range 10 minutes to 99 hours)
      Blowback Valve 110VAC std (220VAC, 12 or 24VDC optional), 100 psig max pressure
      Blowback Flowrate 14 scfh
      Instrument Air for Blowback Min 50 psig, Max 90 psig
      Material Specifications:
      Enclosure Material NEMA 4
      Heater Type Silicone rubber blanket with snap enclosures
      Oven Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      4P-35C: Model 35C Heated Filter Probe (w/ Blowback)
    10. Features New Machine-Lathed Sure-Lock™ Filter Assembly
      Baldwin's new Sure-Lock™ filter assembly is precision machined on our new lathe and features a unique design to help ensure proper insertion into the assembly and to reduce the possibility of leaks. The filter head is inserted into a notch in the assembly to ensure proper alignment before locking it in place. The o-rings are tightened under compression, rather than being located on the sides of the filter head, to reduce the risk of leakage.
      Its primary function is to provide a heated environment to maintain sample gas temperatures above dewpoint and remove particulate material from the gas sample. Model 36C features the new Sure-LockTM filter holder assembly, a standard 10 micron sintered stainless steel filter element, a circuit-board-regulated heater jacket, an integral calibration gas port on both sides of the filter element, a NEMA 4 enclosure, a circuit board controlled isolation calibration blowback system to clean the filter element, and an 18-inch s.s. probe stinger.
      Probe 18" Stinger probe, 0.5" dia x .065" wall, 316L SS tubing
      Calibration Integral calibration on both sides of filter element
      Heater Jacket Circuit board regulated
      Thermocouple Type K
      Blowback Isolation calibration; 4-way solenoid blowback/calibration valve
      Blowback Tank 16 ga. SS, 4"x8", leak checked, pressure tested
      Heat-shrink Boot 7" length, 2.75" min expanded I.D. nose
      O-rings Silicone, 50 durometer
      Gaskets Graphoil
      Operating Specifications:
      Calibration Gas Requirement 20 psig, 6-10 lpm
      Probe Operating Temperature 375°F (190°C)
      Blowback Duration 5 sec standard (30 sec maximum)
      Blowback Frequency Every 24 hours standard (range 10 minutes to 99 hours)
      Blowback Valve 110VAC (220VAC, 12 or 24VDC optional), 100 psig max pressure
      Blowback Flowrate 14 scfh
      Instrument Air for Blowback Min 50 psig, Max 90 psig
      Material Specifications:
      Enclosure Material NEMA 4
      Heater Type Silicone rubber blanket with snap enclosures
      Oven Insulation Material 1/8" thick silicone, medium density
      Filter Chamber Material 316 Stainless Steel
      4P-36C: Model 36C Heated Filter Probe (w/ Blowback)
    11. The basic principle of operation of the inertial filter is to accelerate the particulate material contained in the process gas in a vector direction with sufficient velocity to prevent the particles from sticking to the walls of the sampling tube and extract a gas sample to be transported to a gas analyzer
      General Specifications (All Models):
      Enclosure Insulated NEMA Type 12
      Sample Pump Single-head aluminum TFE coated
      Stinger Probe Durinert® coated 3 foot standard (other lengths available)
      Ambient Temp Range +33-104°F (1-40°C)
      Heated Enclosure Temp 400°F (204°C)
      Baldwin Inertial Filter Probe with Durinert® Coating
  • Land Instruments International:
    The ChillerProbe™ combines a high performance heated filter unit, with an advanced sample cooler to clean and dry the flue gas right at the sampling point. The main benefit being that only dry sample gas is transported to the analyzer. In addition, the probe is fitted with a heated blow-back system which purges the pre-filter and probe tube with hot compressed air at pre-determined intervals. This action ensures that the sampling system is kept clear, even with wet, dusty process conditions. The probe is fitted with an internal digital data bus link, which enables remote setup, configuration and output of key operating parameters.
    Large area heated ceramic filter
    2-stage sample cooler and dryer system
    Heated blow-back to maintain clean probe and filter
    Remote digital control from analyzer
    Sample Conditioning:
    Particle filter: Heated unit with replaceable element
    180 °C / 356 °F suitable for most applications
    280 °C / 536 °F for applications where ammonia is present in the flue gas
    Filter element: 1.0ěm ceramic
    Sample cooler: 2-stage cooler system (incorporating Peltier unit) with automatic condensate removal
    Blow-back:
    Method: Heated, filtered, compressed air
    Trigger: Internal timer; External trigger (via digital link); Manual (push button); +24 V external drive
    Temperature: 150 °C / 300 °F
    Timer interval: 15 minutes to 24 hours user selectable Duration: 3 secs.
    Control System:
    Communications: Remote control via RS 485 digital link
    Automatic controls: Filter temperature; Cooler temperature; Condensate removal; Blow-back timing; Blow-back air temperature
    Manual controls: Blow-back trigger
    Status LEDs: Power; Blow-back; System OK; Communications
    ChillerProbe™
  • Sick|Maihak:
    The sampling system SCP3000 was designed with the specific needs of the cement industry in mind. An aperture on the gas extraction probe is designed specifically to extract gas with a particularly low dust contnt from the rotary kiln.
    This sample gas is then purified further in a heated gas filter and supplied to the analysis system. The dust filter and the gas extraction pipe can be cleaned using compressed air on a regular basis or whenever the need arises. The gas extraction probe is mounted on a motorized retraction device. If a malfunction occurs, the probe is retracted automatically to protect it from damage.
    All control and monitoring functions are then carried out by a programmable logic controller (PLC).
    Probe length 2,500 / 3,000 / 3,500 / 4,000 mm (98.4 / 118.1/ 137.8 / 157.5 in), depending on insertion depth
    Probe material High-grade steel (1.4841)
    Extraction aperture lateral; diameter: 15 mm (0.6 in)
    Process temperature up to max. 1,400 °C (2,552 °F)
    Probe cooling agent water; 2.5 bar (36.3 PSI); 0.4 m3/h (14.1 ft3/h), max. 3 m3/h (106 ft3/h)
    Dust filter Glass fiber; 0.1 µm; heating up to 180 °C (356 °F); adjustable; valves for backflushing, test gas and shut-off are located in the heated part
    Backflushing automatically; with compressed air; 2-step (through and above the filter element
    Compressed air supply 6…8 bar (87 ... 116 PSI), purified compressed air (free of oil, dust and water)
    Rotation device Rotation angle ±45°; pneumatic piston drive
    Gas Sampling System SCP3000
  • Tyco Environmental Systems:
    The sample probe conditions the flue gas, providing a clean, dry and cooled sample gas direct to the analyser.
    The sample gas passes through the particle filters.
    The HPSS4200 is suitable for flue gas temperatures up to 1700 deg C (3100 deg F) and is enclosed in a stainless steel IP65/NEMA 4 enclosure.
    The probe has a range of pre-filters and heated filters suitable for high dust loadings. Continuous sampling, heated filter temperature control and continous condensate monitoring and removal complement these options.
    HPSS4200, High Performance Sampling System

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